Services
We want to work with you to ensure that your projects are thermally optimized.
Thermally-oriented services
Thermal characterization and analysis
Your thermal system isn't adapted to your current situation? With the help of our measuring tools and our expertise in high-quality simulation, we will suggest precise solutions to improve it!
Design optimization
Our thermal expertise combined with powerful calculation tools guaranties you the best revision of your thermal management system for maximizing its performance over cost ratio.
Design and sizing of thermal management systems
From scratch, we build the ideal custom solution for your thermal management problem. Based on academic knowledge and industrial experience feedback, we develop efficient products using phase change (heat pipes and vapor chambers), liquid cooling (cold plates) and air cooling.
Battery-oriented services
Battery thermal management system design
Today, most of the challenges with regards to batteries are related to thermal problems. Whether it's to increase charging rate or lifespan, the central question is always how to keep an optimal cell temperature throughout the pack. At Calogy Solutions, we address this challenge with ingenuity and dedication, to come up with efficient solutions that specifically manage heat fluxes according to the application needs.
Thermal characterization
Charge and discharge loads coupled with thermal environment conditions are known to greatly impact the lifespan of battery cells. Define the longevity of your cells with "in-condition" tests in our thermal chambers, to know how to exploit them to their full potential.
Battery aging analysis
Rigorous testing and fruitful partnerships have given us the opportunity to develop accurate models. We are now able to predict battery longevity according to a wide range of parameters such as temperature strain, functioning cycles as well as heterogeneous conditions of operation. In collaboration with your prediction of your battery's operating conditions, we can characterize a battery pack, identify critical areas and offer a solution.
Our process
We can accompany you at each stage in solving your thermal challenges, from identifying the source of your thermal problems, to designing a solution, to its practical implementation in your product. This is our process:
Problem formulation
We define, with you, the thermal management challenge and formulate the requirements and constraints.
- Identify the thermal challenges.
- Define the system limitations and the operating and boundary conditions.
Design
We design of thermal management solutions using COTS or custom components to meet your needs.
- Conceive viable cooling solutions.
- Compare various thermal management approaches.
- Detailed thermal, fluid, and thermomechanical design.
Modeling and simulation
We analyse the thermal behavior in microelectronic assemblies and electrical systems to better understand the thermal challenges and/or validate the proposed solutions.
- Analytical modeling.
- Finite element numerical simulations including CFD software.
- Transient or steady-state operation.
Prototyping
We provide unique hardware to implement custom thermal management solutions.
- Fabrication of custom cold plates and integrated microfluidic cooling.
- Rapid prototyping by 3D printing of metallic and plastic components.
- Sourcing of heat exchange and fluidic components.
- Assembly of custom systems for test and demonstration.
Testing and validation
We measure and characterize the thermal behaviour in the lab or on-site.
- Thermal performance testing of customer hardware.
- Validation of custom thermal management solutions.
Providing hardware
We deliver custom thermal management components and systems for integration in your products.